Aircraft control cable tension is the controlled pulling force maintained within an aircraft’s cable-driven flight control system. It ensures that pilot input is transferred accurately and consistently from the cockpit controls to the aircraft’s moving control surfaces.
In cable-operated systems, steel cables travel through pulleys, fairleads, and routing assemblies to move components such as ailerons, elevators, rudders, and trim systems. Proper tension keeps those cables stable, responsive, and operating within their intended mechanical range.
Incorrect cable tension can create safety risks, increase maintenance costs, and reduce aircraft performance.
Cable tension changes over time due to wear, temperature variation, and environmental conditions. Regular measurement helps detect issues early.
Aircraft cable tension is measured using the 3-point deflection method to verify installed cable tension without disturbing rigging.
Confirm cable size before selecting measurement setup.
Choose the proper riser and calibration setup.
Place meter on an accessible straight run.
Capture several readings and note variation.
Verify readings against maintenance requirements.